Plasma cleaning is a proven, effective, economical and environmentally safe method for critical surface preparation. Plasma cleaning with oxygen plasma eliminates natural and technical oils & grease at the nano-scale and reduces contamination up to 6 fold when compared with traditional wet cleaning methods, including solvent cleaning residues themselves. Plasma cleaning produces a pristine surface, ready for bonding or further processing, without any harmful waste material.
How plasma cleaning works
Ultra-violet light generated in the plasma is very effective in the breaking most organic bonds of surface contaminants. This helps to break apart oils and grease. The second cleaning action is carried out by the energetic oxygen species created in the plasma. These species react with organic contaminants to form mainly water and carbon dioxide which are continuously removed (pumped away) from the chamber during processing.
If the part to be plasma cleaned consists of easily oxidised materials such as silver or copper, inert gases such as argon or helium are used instead. The plasma-activated atoms and ions behave like a molecular sandblast and can break down organic contaminants. These contaminants are again vaporised and evacuated from the chamber during processing.
Plasma cleaning is suitable for:
- hyper-fine cleaning of metal surfaces
- surface preparation of plastics & elastomers
- surface preparation and cleaning of ophthalmic and general glass products
- removing oxidation from surfaces
Comparison of plasma cleaning & wet chemical cleaning
Wet Chemical (solvent/aqueous) Cleaning
|Processes are precisely controllable through power, pressure, gas type, processing time etc.
|Processes are very sensitive to the processing time and chemical concentrations
|No organic residues remain
|Reliability depends on satisfactory neutralisation of residues which may require further processing steps
|‘Waste’ is harmless and always in gaseous form that can be liberated directly to the atmosphere
|The high volume of liquid waste which requires expensive treatment and is subject to tight regulations
|Most of the gases used have no toxicity
|Most of the solvents and acids used are extremely hazardous